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Case Category

Custom Dual‑Layer and Single EVA Cooler Pad

Custom 7mm dual-layer EVA cooler pad with 503 adhesive backing. Choose CNC bevel cut (requires 5mm+ logo), laser engraving, or screen printing. Embossed, grooved, or brushed textures. Fits rotomolded coolers like BORIGHT 33QT–55QT.

Description

Custom EVA Cooler Pad · 503 Adhesive Backing

Dual‑layer & Single‑layer options · 7mm / 4‑5mm thickness · Precision logo techniques · For rotomolded coolers
EVA pad diagram

EVA pad sample

Engineered for performance and brand identity. Our EVA pads are available in dual‑layer (7mm, MOQ 200) and single‑layer (4‑5mm, MOQ 50) constructions. The 503 industrial‑grade pressure‑sensitive adhesive ensures a secure, long‑lasting bond.

Two fully independent design choices: ① LOGO PROCESS (CNC bevel cut, laser engraving, screen printing) and ② SURFACE TEXTURE (embossed, grooved, brushed). Mix and match to achieve the exact look and feel you need.

❄️ Compatible BORIGHT Coolers

Our EVA pads are perfectly tailored for the following BORIGHT rotomolded coolers. Custom sizes for any other cooler brand are also available.

2.5 Gal Water Cooler 33QT Cooler 45QT Cooler 55QT Cooler

Base Specifications

Material EVA Closed‑cell Foam

Structure Dual‑Layer (MOQ 200) / Single‑Layer (MOQ 50)

Thickness 7mm (Dual) / 4‑5mm (Single)

Adhesive 503 Permanent PSA

Custom Sizes Any (e.g. 455×315mm)

MOQ Dual 200 pcs / Single 50 pcs

️ LOGO Process – Choose Your Technique

Logo process is completely independent from surface texture. Select the method that best fits your design, budget, and edge‑quality expectations.

CNC Engraving (Bevel Cut)

Recommended: bevel cut (V‑bit) – creates a sloped edge that reveals the bottom layer colour, delivering a premium 3D look.
• Bevel requires logo stroke width ≥5mm.
• If bevel is not desired (straight cut), we recommend pairing with a flat brushed surface to eliminate micro‑burrs.

Dual‑Layer only

CNC Engraving (Standard)

Straight vertical cut. Best results on flat/brushed surfaces. On embossed textures, slight burrs may appear – we manually trim them. For zero burrs, choose laser or switch to brushed texture.

Dual‑Layer only

Laser Engraving

High‑temperature burn creates a dark recess with perfectly smooth edges – absolutely no burrs.
Supports fine details down to 0.5mm. Works on any surface texture. Permanent and abrasion‑resistant.

✅ Dual‑Layer & Single‑Layer

Screen Printing (Single Layer)

Ink applied directly onto the surface – flat, no depth, vibrant colour.
No burr issues, cost‑effective for large volumes. Multi‑colour available. Ideal for single‑layer EVA surfaces.

Single‑Layer only

️ Browse Texture Images →

LOGO Process Comparison

Process	Edge Quality & Appearance	Key Requirements	Durability	Best Use Case
CNC Bevel Cut Dual	V‑cut sloped edge, reveals bottom colour, 3D premium look. Straight cut may have slight burrs on textured surfaces.	Bevel requires logo stroke ≥5mm; straight cut prefers brushed surface for burr‑free results.	★★★★★ (Permanent)	High‑end branding, coolers used as seats, premium gifts.
Laser Engraving Dual+Single	Fine dark recess, perfectly smooth edges, zero burrs.	No minimum line width, works on any texture.	★★★★☆	Intricate logos, tiny text, zero‑burr requirement.
Screen Printing Single	Flat ink layer, no depth, clean edges.	High‑contrast vector artwork, any texture.	★★★☆☆ (Good for regular outdoor/indoor use)	Large quantities, multi‑colour designs, budget‑friendly.

CNC bevel note: If your logo has fine lines (below 5mm) and you still prefer CNC, we recommend using a brushed/flat surface with a straight cut to minimise burrs, or switch to laser engraving.

Surface Texture – Extensive Selection

Surface texture determines grip, durability and visual style. You can combine any texture with any logo process above.

Dual‑Layer Textures (7mm) — for CNC & full pattern range

1. Embossed (Raised patterns)

Big Dot Embossed Small Dot Embossed Honeycomb Croco Embossed

2. Grooved / 3D patterns

Brushed & Grooved Stripe Cut Big Diamond Grooved Moulded Diamond Grooved Diamond (crosshatch) Diamond Molded Pattern Square

Brushed / Matte – flat, non‑raised Replace with actual product images

3. Brushed / Matte (Flat, non‑raised) – Models B‑001 to B‑021

Solid colours and camouflage patterns (exclusive to Dual‑Layer):

B‑001 Black B‑002 Light Grey B‑003 Mid Grey B‑004 Silver Grey B‑005 Warm Grey B‑006 Khaki B‑007 Light Green B‑008 Cool Grey B‑009 Navy Blue B‑010 Lake Blue B‑011 Grass Green B‑012 Dark Green B‑013 Red B‑014 Burgundy B‑015 Olive Green B‑016 Dark Brown Woodgrain B‑017 Light Brown Woodgrain B‑018 Desert Camo B‑019 Jungle Camo B‑020 Grey Camo B‑021 Blue Camo

Brushed surfaces are flat and smooth – the ideal choice for straight‑cut CNC engraving to achieve burr‑free edges.

Single‑Layer Textures (4‑5mm) — MOQ 50

Texture options for Single‑Layer are limited to smooth / matte finishes.
The Embossed, Grooved, and B‑001 to B‑021 colour series are exclusive to Dual‑Layer construction. For Single‑Layer, we offer a selection of flat brushed/matte surfaces (non‑raised). Please contact us for the exact patterns available for single‑layer.

Click the image or the button below to browse our full texture gallery (note: most patterns shown are for Dual‑Layer; single‑layer patterns are marked separately).

️ Browse Full Texture Gallery →

Single‑Layer · MOQ 50 (Flat/Matte finishes only)

Real‑Sample Gallery

Actual production samples showing different logo processes and surface combinations.

CNC Bevel + Laser Engraving

Laser Engraving + Screen Print

CNC Bevel Cut

Screen Printing

* More samples available upon request. Contact us for a physical sample kit.

Customization Workflow

Provide artwork – Vector file (AI, PDF, CDR). For CNC bevel, ensure logo stroke width ≥5mm; laser/screen printing have no such limit.
Choose combination – Select surface texture + logo process. We will advise the best match for your logo design.
Sample making – 15‑20 days, sample fee applies. Photo or physical sample provided.
Sample approval – Confirm logo size, position, edge quality, colour contrast.
Mass production – MOQ 200 pcs (Dual) / 50 pcs (Single), 20‑25 days, 50% deposit required.
Shipping – Balance payment before shipment. Ex‑works price, freight not included.

❓ Frequently Asked Questions

What is the difference between Dual‑Layer and Single‑Layer?

Dual‑Layer EVA consists of a black top layer + a customizable bottom layer (default grey, any colour available), total thickness 7mm, MOQ 200. Single‑Layer is a homogeneous material layer, thickness 4‑5mm, MOQ 50. Dual‑Layer is required for CNC engraving (to reveal the bottom colour), while Single‑Layer is best for screen printing and laser engraving.

What textures are available for Single‑Layer?

Single‑Layer supports flat brushed / matte finishes (non‑raised). The embossed, grooved, and B‑001 to B‑021 colour series are exclusive to Dual‑Layer. Please contact us for the specific smooth/matte patterns available for Single‑Layer.

Does CNC straight cut always produce burrs on embossed surfaces?

Very fine burrs may appear because the cutter travels over raised dots. We trim them manually, but 100% burr‑free is not achievable on embossed textures. For zero burrs, choose laser engraving or switch to a brushed surface with straight CNC.

How fine can laser engraving go?

Laser supports lines as thin as 0.5mm, ideal for complex logos or tiny text – edges are perfectly smooth.

Is screen printing durable for outdoor use?

Specialised EVA inks offer good UV and abrasion resistance for regular outdoor use. For extreme conditions (saltwater, heavy dragging), CNC or laser is recommended.

Can I customize the bottom layer colour for Dual‑Layer?

Yes. The bottom EVA layer can be made in red, blue, orange, green, white, etc. CNC bevel cut will reveal that colour – perfect for brand matching.